Plastic Weld Systems, Inc.
Tipping equipment, Eye-Forming Equipment and Custom welding equipment

Demonstration Videos
Tipping Video (3.5MB)
Tube Bonding Video (2.4MB)



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Our equipment has processed tubing from 1fr to 40fr and many other unusual custom applications. We are experienced in forming PVC, polyethylene, polyurethane, nylon, Teflon and various other thermoplastics. Closed or open tips, neck downs, butt and internal welds and more sophisticated shapes such as angled tips and balloon-to-tube welds are possible with PlasticWeld Systems catheter tipping equipment.

Standard features include:
  • Proprietary PlasticWeld Transistorized Solid State Power Supply
  • All parameters programmable through Touch Screen Interface Panel
  • Pneumatic Actuator or Stepper Motor Actuator system
  • Precise adjustment for correct coil placement of the heat zone
  • Collet clamping of tubes with adjustable clamp pressure
  • Diagnostic functions incorporated in Interface Panel
  • 0-100% stepless power & heat On/Off controlled through Operator Interface Panel
  • Constant current control within ± 0.5% of a 10% line voltage variation
  • Load matching transformer & capacitors
  • Self contained re-circulating liquid cooler
  • Foot switch
  • Air or water cooling of tooling
  • Water cooled tool holder
  • Quick tool change over
  • Stainless steel or Nickel tooling
  • Easy clean Stainless Steel Cabinet with integrated work platform

Additional options:      

  • 1, 2 or 3 kw Power Source available
  • Lab/R&D Units, Tipping Units, Flaring Units,
  • Induction Eyeformer
  • Combination Units -
    Tip-Drill, Tip-Skive, Tip-Punch
  • Remote Heat Stations
  • Single or Dual tube units - OR -
  • Customized per your specifications

We offer material and tipping evaluations at our facility in Newfane, New York. Please send samples of materials with a drawing, sketch or sample of the configuration you wish to produce. We will make prototypes using in-house tooling and contact you with the results.

Most products can be produced on our standard line of equipment, however, our systems can easily be customized to meet your specific applications.

Custom equipment:

  • Oven Systems for bending & shaping of catheters
  • Semi-automatic and automatic systems
  • Induction & Radio Frequency tooling
  • Thermal Impulse Sealers
  • Custom Manufacturing Equipment
  • Heated Staking Machines

We are committed to providing technically superior systems. Our customers can expect maximum production, minimum maintenance and ease of operation. All of which will afford them the opportunity to produce the highest quality end product at a competitive price.

Precision Catheter Manufacturing Equipment

Catheter Manufacturing Equipment Products | Tip Forming Equipment | Eye Forming Products | Thermal Sealer Equipment
Custom Equipment | Previous Generation Equipment | Contact Plastic Weld Systems, Inc. | Plastic Weld Sitemap
Homepage for Plastic Weld Systems | Precision Manufacturing Catheter Equipment Brochure (pdf)

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Contact Plastic Weld Systems, Inc. Plastic Weld Sitemap Homepage for Plastic Weld Systems Catheter Manufacturing Equipment Products Tip Forming Equipment Eye Forming Products Thermal Sealer Equipment Custom Equipment Previous Generation Equipment Plastic Weld Systems, Inc. Brochure